Plant floor Management: 5 Ways to Reduce costs
Time:2024-12-27
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1. Reduce costs first look at the mentality
Cost reduction requires everyone‘s participation. First of all, as the decision-making level of the enterprise, it needs to have the concept of investment, which is the basic condition that determines and affects the formation of the enterprise cost. Secondly, the engineering and management personnel of the enterprise, they affect the level of product design and production costs; In addition, the staff of the supply and sales department of the enterprise, their business activities affect the procurement cost of materials and the level of product sales expenses. So, the cost is related to everyone.
Therefore, cost reduction depends first on mentality, and employees‘ mentality towards cost is related to corporate culture.
Therefore, cost reduction depends first on mentality, and employees‘ mentality towards cost is related to corporate culture.
2. Reducing costs starts with eliminating the root causes of waste
The second approach is to eliminate waste through site improvements
First, to create a scene that can see waste, that is, to carry out thorough 6S (finishing, rectification, cleaning, cleaning, literacy, safety).
Second, IE and operation standardization, which is the best tool to eliminate waste, Haier has successfully acquired more than 30 enterprises by using this mode of management.
Third, identify waste by visual management. Visual management is the use of graphics, charts and other visual sensing, determine the current state, and immediately produce judgment, so that the problem is quickly solved.
Fourth, Kanban management to explain waste, is to want to manage the project, through all kinds of management kanban display, so that everyone knows the current management state of management methods, can give customers confidence, create a competitive atmosphere within the enterprise to reduce waste.
Fifth, walk management. Require managers to go to the work site to find and deal with problems and eliminate consumption at any time.
Answer all the questions and find the key to the question. Usually, asking why five times will unearth the solution to the problem.
Seventh, the use of anti-error correction methods to reduce waste. In fact, the more simple things are more likely to make mistakes, most people because of ignoring some things caused by mistakes, penalties are useless, to jointly find a way to prevent error correction, such as the hotel card is a good way to prevent error correction.
3. Five ways to reduce costs
The first is factory contracting
The second is the contraction of inventories
The third is equipment maintenance and optimization
The fourth is to reduce labor costs, that is, to optimize resources is low cost.
The fifth is quality improvement
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Anna Zhang